Mechanical

Formosa HAPF Expansion

This project created a brand new HAPF Unit inside Formosa Plastics in Baton Rouge, LA.

Location

Baton Rouge, LA

Contract Value

$34,799,067

Duration

1.5 Years

Project Scope

Mechanical construction consisting of the installation of structural steel, concrete, equipment, and various grades of pipe, including carbon, stainless, tantalum, Teflon-lined, and FRP.

Markets

Chemical / Petrochemical

Project Status

Complete

Project Description

Mobilization of this expansion started with the erection of structural steel and equipment installation. Quickly after mobilization, EXCEL began installing OSBL pipe throughout the plant. Following substantial progress in structural steel, we began ISBL piping on the completed floors within the unit. Adjacent to the structure, we poured a 35’ x 140’ containment sump/railcar station for the loading of the product.

During the course of the project, the team had to overcome several obstacles. Teflon lined pipe, Tantalum pipe, and tantalum lined equipment came from overseas, creating logistical issues as well as post-covid manufacturing and product constraints.FRP piping and FRP equipment were also affected by the post-covid raw material crisis

Quantity Installation Summary

Pile (LF) 44,784
Welds (EA) 2,250
Concrete (CY) 530
Steel (TN) 768
Equipment (EA) 101

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